In order to meet the current needs of industrial plants, Partner Serwis has created a specialized diagnostics unit, which aims to facilitate technical inspection of machinery and equipment and quick identification of failures. Very often, even a simple adjustment of machine settings can cause a significant reduction in factors such as mechanical vibrations, stress, anomaly in the power supply, that can be harmful for the entire device.
This unit is comprised of people with extensive experience in various companies. Unique equipment enables precise diagnosis of operation (starting with bays, through inverters, motors, gears up to the fan or pump).
Our diagnostics methods consist in the primary Root Cause Analysis of the issue, which allows us to quickly identify the real cause of device or system malfunction, prior to commencing the process of fault removal or repairs. RCA is used at every stage of the service.
Vibration monitoring allows to assess the state of machinery, in particular: bearing condition, alignment, balancing, state of foundation. Modern measuring instruments facilitate:
We perform measurements of the mechanical vibrations and balancing of rotating machines (especially fans) on-site. Machine setting is performed with laser instruments.
Analysis of current and voltage waveforms facilitates:
Infrared camera measurement allows to visualize temperature field of an object, making it possible to locate places of excessive temperature indicating damage, lack of insulation or poor electrical connections. In shop practice, infrared measurements are also used for detecting faults in packets of sheet metal.
Insulation measurement is considered one of the basics of metrology of electrical machines. In order to detect insulation faults and their causes, it is necessary to use appropriate measuring methods:
Turn-to-turn winding insulation measurements allow you to check the occurrence of turn-to-turn faults (weak points in insulation) and asymmetry of windings (shock pulse method).
Our diagnostic services allow to not only quickly and accurately detect the sources of improper operation of the machine, but also help decide on the necessary renovations during normal operation. Periodic measurements facilitate anticipating potential failures, as well as evaluating the degree of wear in the key elements of the device.
Continuous monitoring of machinery and equipment also allows for lengthening of time between downtimes. Inspections are carried out as necessitated by the state of machinery and not according to schedule (i.e. quarterly or annually).
After conducting measurements and careful analysis of the results, we draw up protocols and reports containing specific conclusions and recommendations for the users.